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High Capacity Aluminum Anodizing Equipment with 500 Tons/Month Output and Fully Automated Operation for 6500mm Profiles

High Capacity Aluminum Anodizing Equipment with 500 Tons/Month Output and Fully Automated Operation for 6500mm Profiles

الاسم التجاري: MEI-AL
رقم الموديل: 500 طن / شهر
موك: 1 مجموعة
السعر: Customized Price
تفاصيل التغليف: تصدير التعبئة القياسية
شروط الدفع: الاعتماد المستندي، تي/تي
معلومات تفصيلية
مكان المنشأ:
قوانغدونغ مي آل، الصين
شكل سبائك الألومنيوم:
س، T5، T4، T6، T851.H112.H113، H25، H36...
نوع العلاج:
خط أنودة
النوع بروفلي:
مظهر قابل للتخصيص
وضع التشغيل:
نصف آلي أو أوتوماتيكي
طلب:
أنودة الألومنيوم
يكتب:
منتج بيع الساخنة
مصحح اللون:
2 مجموعات
نوع الجري:
كامل تلقائي أو يدوي
ضمان:
1 سنة
الحد الأقصى لطول:
طول القطع 6500 مم
نظام التدفئة:
خزان الحفر ، خزان الختم
فضاء:
L60 متر * W 24 مترًا * H 10 متر
طريقة التدفئة:
البخار والكهرباء
قوة التدفئة:
الغاز الطبيعي والغاز الطبيعي المسال وغاز البترول المسال
القدرة على العرض:
1 مجموعة / 6 أشهر
إبراز:

High capacity aluminum anodizing equipment,Fully automated anodizing production line,500 tons/month output anodizing machine

,

Fully automated anodizing production line

,

500 tons/month output anodizing machine

وصف المنتج
High Capacity Aluminum Anodizing Equipment 500 Tons / Month
coloring equipment
electicphosis
High-Capacity Aluminum Anodizing Equipment - 500 Tons/Month
High Capacity Aluminum Anodizing Equipment with 500 Tons/Month Output and Fully Automated Operation for 6500mm Profiles 0
Our Aluminum Anodizing Line is a fully automated, industrial-grade surface treatment system designed for high-volume processing of aluminum profiles, sheets, and components. Engineered for precision and efficiency, the line integrates advanced oxidation technology, smart controls, and sustainable practices to deliver 500 metric tons/month of consistently anodized aluminum products.

Equipment Configuration
Pre-Treatment Module
  • Degreasing Tanks: Alkaline and acid cleaning systems with ultrasonic agitation
  • Etching Station: Controlled NaOH bath for uniform surface texture (Ra 0.2-2.5 μm)
  • Desmutting Unit: Nitric acid-based neutralization for alloy-specific treatment
  • Rinsing System: 4-stage cascading water flow (10 m³/hr capacity)
Anodizing Module
  • Oxidation Tanks:
    • Material: PP/CPVC construction with titanium cooling coils
    • Capacity: 12,000L (6-tank series for continuous processing)
    • Temperature Control: ±0.5°C accuracy (15-25°C)
  • Power Supply:
    • Rectifier: 20,000A/50V DC, pulse-capable
    • Current Density: 1.2-3.5 A/dm² (adjustable)
Coloring & Sealing Module
  • Dyeing Tanks: Automated dip system for organic/inorganic dyes (RAL color matching)
  • Sealing Stations:
    • Nickel acetate sealing (80-95°C)
    • Cold sealing options (25-30°C)
  • Waste Recovery: Reverse osmosis (RO) unit for dye reuse
Automation & Control
  • PLC System: Semens S7-1500 with HMI touchscreen
  • Smart Sensors: Real-time monitoring of pH, conductivity, temperature
  • Data Logging: Batch tracking and parameter recording (ISO 9001 compliant)

Key Technical Parameters
Parameter Specification
Workpiece Size Max 8m (L) * 1.8m (W) * 0.5m (H)
Line Speed 0.5-3.0 m/min (adjustable)
Coating Thickness 5-50 μm (standard), up to 100 μm
Energy Consumption ≤4.2 kWh/ton (optimized mode)
Water Usage ≤8 m³/ton (closed-loop recycling)
Defect Rate ≤0.3% (AI vision inspection)

Performance Highlights
  • High Throughput: Processes 25-30 tons/day (24/7 operation)
  • Precision Engineering:
    • ±2 μm coating uniformity
    • Automatic voltage compensation for complex geometries
  • Sustainability Features:
    • Waste acid regeneration (85% recovery rate)
    • VOC-free dyeing technology
  • Smart Maintenance:
    • Predictive diagnostics for pumps and rectifiers
    • Self-cleaning filtration systems

High Capacity Aluminum Anodizing Equipment with 500 Tons/Month Output and Fully Automated Operation for 6500mm Profiles 1

Applications
  • Aerospace structural components
  • Automotive trim and heat sinks
  • Architectural curtain walls and fenestration
  • Consumer electronics housings

Service Package
  • Installation: On-site commissioning <6 weeks
  • Training: 40-hour operator certification program
  • Warranty: 1 years for critical components
  • Support: Remote troubleshooting via IoT platform

Why Invest in This Line?
High Capacity Aluminum Anodizing Equipment with 500 Tons/Month Output and Fully Automated Operation for 6500mm Profiles 2
  • ROI-Driven: ≤18-month payback period at 80% utilization
  • Future-Ready: IoT-enabled for Industry 4.0 integration
  • Scalable: Modular design allows 30% capacity expansion