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200T/month Capacity Anodice Oxidation Production Line with Remote Monitoring and Control and 8-12µm Anodizing Film Thickness

200T/month Capacity Anodice Oxidation Production Line with Remote Monitoring and Control and 8-12µm Anodizing Film Thickness

الاسم التجاري: MEI-AL
رقم الموديل: APL-200T
موك: 1 مجموعة
السعر: RMB2,500,000-4,000,000/set
تفاصيل التغليف: تصدير التعبئة القياسية
شروط الدفع: تي/تي
معلومات تفصيلية
مكان المنشأ:
الصين
سعة:
200 طن / شهر
ميزة:
التحول السريع
funcion:
المراقبة والتحكم عن بعد
أنودة سمك الفيلم:
8-12 ميكرون
أقصى طول للملف الشخصي:
6500 ملم
لون:
الفضة البرونزية البني الشمبانيا الذهب
القدرة على العرض:
1 مجموعة / 6 أشهر
إبراز:

200T/month anodizing production line,anodizing line with remote monitoring,8-12µm anodizing film thickness

,

anodizing line with remote monitoring

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8-12µm anodizing film thickness

وصف المنتج
200T/Month anodice oxidation Production Line With Remote Monitoring And Control
Production Overview
200T/Month Oxidation production line with remote monitoring and control capabilities.
Production Features:
  • Anodizing production lines are designed with environmental considerations in mind
  • Mini anodizing production lines can be expanded with additional automation modules as production needs grow
  • Can be integrated into larger manufacturing processes or assembly lines
Process Tank Configuration
Step Process Chemical Specifications Quantity
1 Degreasing Free sulfuric acid 180±30 g/l 1 Tank
2 Alkaline Etching Free alkali 40-60g/l, Al³⁺ 30-120g/l 1 Tank
3 Neutralization Free sulfuric acid 180±20g/l 1 Tank
4 Anodising Free sulfuric acid 140-180g/l, Al³⁺ ≤20g/l 1 Tank
5 Colouring Stannous sulfate 3-8g/l, Free sulfuric acid 15-25g/l, PH 0.8-1.2 1 Tank
6 Medium Temperature Sealing PH 5-6.5, Nickel ion 0.8-1.3g/l, Fluorion 0.3-0.7 g/l 1 Tank
Design Specifications
Parameter Specification
Alloy Aluminium 6061 to 6063 or others
Anodizing Film Thickness 10~12µm micron
Average Coverage Area 350m²/T (ton)
Max Aluminium Profile Length 6500mm
Extrusion Ratio 2.5kg/m²
Working Hours 300d/m × 20h/d = 600h/m
Racking System Two fixtures /rack
Racking Operation Manual
Equipment Usage Rate 0.9
Power Supply AC 3phase 380V 50Hz
Control Power AC220V 50Hz
Water Supply 2kg/cm²*G
Hot Steam 6kg/cm²*G
Compressor Air 6kg/cm²*G
Treatment Process Details
1. Degreasing
  • 6 jig(rack)/tank × 1 tank = 6 jig(rack)
  • Treatment time: 2-5min
2. Alkaline Etching
  • 6 jig(rack)/tank × 2 tank = 12 jig(rack)
  • Treatment time: 3-15min
3. Neutralization
  • 6 jig(rack)/tank × 1 tank = 6 jig(rack)
  • Treatment time: 1-5min
4. Anodizing
  • 2 jig(rack)/tank × 1 tank = 2 jig(rack)
  • Current density: 130A/m²
  • Process time: 30min
  • Unprocess time: 10min
  • Total time: 30+10=40min
  • Average anodizing layer: 0.36×1.3×30×0.77 = 10.81µm
5. Colour Process
  • Colour process: Mix Salts
  • Quantity: 2 jig(rack)/tank × 1 tank = 2 jig(rack)
  • Current density: 70A
  • Process time: 2-8min
6. Sealing
  • Sealing method: Sealing at Medium or Normal Temperature
  • Quantity: 6 jig(rack)/tank × 1 tank
  • Process time: 10-15min
Design Parameters and Capacity
Anodizing Treatment Area
  • Each anodizing process tank requires 40min
  • Total jig(rack)/year: (2 rack × 1 tank × 60min/h) ÷ 40min × 600 hour = 1800 jig(rack)
  • Design capacity: 50m²/jig(rack) - Each tank: 100m²
  • Area treatment/year: 1800 jig(rack) × 50m²/jig = 90,000m²
Anodizing Treatment Weight
  • Monthly output: 90,000m² ÷ 350m²/T × 0.9 = 231T ≥ 200T
Power Consumption
  • Anodising Tank: 100m²/tank × 130A/m² ÷ 0.9 = 14,444A/tank
  • Power Rectifier: 15,000A = 1 unit
  • Colouring Tank: 100m²/tank × 70A/m² ÷ 0.9 = 7,777A/tank
  • Colour Rectifier: 8,000A = 1 unit
Process Flow Chart
Code Process Description
De Degreasing
Rs Rinsing
HW Rs Hot Water Rinsing
AE Alkaline Etching
Ne Neutralization
An Anodizing
Cl Coloring
Sl Sealing
MU Material Unloading
Pc Packing
200T/month Capacity Anodice  Oxidation Production Line with Remote Monitoring and Control and 8-12µm Anodizing Film Thickness 0