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Intelligent Anodizing Line with 750T/month Output, 6500mm Max Profile Length, and 8-12µm Film Thickness

Intelligent Anodizing Line with 750T/month Output, 6500mm Max Profile Length, and 8-12µm Film Thickness

الاسم التجاري: MEI-AL
رقم الموديل: APL-750T
موك: 1 مجموعة
السعر: Customized price
تفاصيل التغليف: تصدير التعبئة القياسية
شروط الدفع: تي/تي
معلومات تفصيلية
مكان المنشأ:
الصين
الوثيقة:
الإخراج:
750 طن / شهر
يكتب:
أفقي
وضع التشغيل:
نصف آلي أو أوتوماتيكي
أنودة سمك الفيلم:
8-12 ميكرون
أقصى طول للملف الشخصي:
6500 ملم
صبغة:
الفضة البرونزية البني الشمبانيا الذهب
حجم الخزان الداخلي:
8000 * عرض * 4000
الجهد االكهربى:
380 فولت ~ 415 فولت
القدرة على العرض:
1 مجموعة / 6 أشهر
وصف المنتج
Intelligent Anodizing Line for Higher Productivity
Advanced horizontal anodizing line designed for maximum efficiency and output of 750 tons per month.
Equipment Specifications
Parameter Specification
Name Control Horizontal Anodizing Line
Output 750 tons per month
Model Type Horizontal U mode
Operation Semiautomatic or Automatic
Racking method Manual racking system
Design Conditions
  • Alloy: Aluminium 6061 to 6063 or others
  • Anodizing film thickness: 10~12µm micron
  • Average coverage area: 350m²/T (ton)
  • Max aluminium profile length: 6500mm
  • Extrusion ratio: 2.5kg/m²
  • Working hours: 300d/m × 20h/d = 600h/m
  • Racking system: Two fixtures per rack
  • Racking operation: Manual
  • Equipment Usage Rate: 0.9
  • Power supply: AC 3phase 380V 50Hz
  • Control Power: AC220V 50Hz
  • Water supply: 2kg/cm²*G
  • Hot steam: 6kg/cm²*G
  • Compressor air: 6kg/cm²*G
Process Tank Configuration
  • Degreasing (Free sulfuric acid 180±30 g/l) - 1 Tank
  • Alkaline Etching (Free alkali 40-60g/l, Al³⁺ 30-120g/l) - 2 Tanks
  • Neutralization (Free sulfuric acid 180±20g/l) - 1 Tank
  • Anodising (Free sulfuric acid 140-180g/l, Al³⁺≤20g/l) - 3 Tanks
  • Colouring (Stannous sulfate 3-8g/l, Free sulfuric acid 15-25g/l, PH 0.8-1.2) - 1 Tank
  • Medium Temperature Sealing (PH 5-6.5, Nickel ion 0.8-1.3g/l, Fluorion 0.3-0.7 g/l) - 1 Tank
Treatment Process Details
Degreasing
  • 6 jigs (racks) per tank × 1 tank = 6 jigs
  • Treatment time: 2-5 minutes
Alkaline Etching
  • 6 jigs (racks) per tank × 2 tanks = 12 jigs
  • Treatment time: 3-15 minutes
Neutralization
  • 6 jigs (racks) per tank × 1 tank = 6 jigs
  • Treatment time: 1-5 minutes
Anodizing
  • 2 jigs (racks) per tank × 3 tanks = 6 jigs
  • Current density: 130A/m²
  • Process time: 30 minutes
  • Unprocess time: 10 minutes
  • Total time: 40 minutes
Average anodizing layer:   10-15µm
Colouring
  • Colour process: Mix Salts
  • 2 jigs (racks) per tank × 1 tank = 2 jigs
  • Current density: 70A
  • Process time: 2-8 minutes
Sealing
  • Sealing method: Sealing at Medium or Normal Temperature
  • 6 jigs (racks) per tank × 1 tank
  • Process time: 10-15 minutes
Design Parameters and Settings
Anodizing Treatment Area
  • Each anodizing process tank requires 40 minutes
  • Total jigs per year: (2 racks × 3 tanks × 60 min/h) ÷ 40 min × 600 hours = 5,400 jigs
  • Design: 57.1m² per jig (each tank: 114.2m²)
  • Area treatment per year: 5,400 jigs × 57.1m²/jig = 308,340m²
Anodizing Treatment Weight
  • Monthly output: 308,340m² ÷ 350m²/T × 0.9 = 792T ≥ 750T
Power Consumption
  • Anodising Tank: 100m²/tank × 130A/m² ÷ 0.9 = 14,444A per tank
  • Power Rectifier: 15,000A = 3 units
  • Colouring Tank: 100m²/tank × 70A/m² ÷ 0.9 = 7,777A per tank
  • Colour Rectifier: 8,000A = 1 unit
Process Chart Legend
De = Degreasing | Rs = Rinsing | HW Rs = Hot Water Rinsing | AE = Alkaline Etching | Ne = Neutralization | An = Anodizing | Cl = Coloring | Sl = Sealing | MU = Material Unloading | Pc = Packing
Intelligent Anodizing Line Process Diagram