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Automatic Horizontal Anodizing Line for 6061-6063 Aluminum Alloy with 500T/M Capacity and 10-12µm Film Thickness

Automatic Horizontal Anodizing Line for 6061-6063 Aluminum Alloy with 500T/M Capacity and 10-12µm Film Thickness

الاسم التجاري: MEI-AL
رقم الموديل: أن-500 تي/م
موك: 1 مجموعة
السعر: Customized price
تفاصيل التغليف: تصدير التعبئة القياسية
شروط الدفع: تي / تي، خطاب الاعتماد
معلومات تفصيلية
مكان المنشأ:
الصين ، فوشان
الوثيقة:
القدرة على العرض:
1 مجموعة/60-90days
وصف المنتج
Automatic Horizontal Anodizing Line for 6061-6063 Aluminum Alloy/500T/M Capacity
500T/M Control Horizontal Anodizing Line. Semi-automatic and automatic operation capable horizontal anodizing line designed for high-volume aluminum processing.
#customized product #anodizing for sales #KTL line
Equipment Specifications
Specification Details
Equipment Name Control Horizontal Anodizing Line
Monthly Output 500 tons
Model Type Horizontal U Mode
Operation Mode Semi-automatic or Automatic
Racking Method Manual Racking System
Design Conditions
  • Aluminum Alloy: 6061 to 6063 or others
  • Anodizing Film Thickness: 10-12µm
  • Average Coverage Area: 350m² per ton
  • Maximum Profile Length: 6500mm
  • Extrusion Ratio: 2.5kg/m²
  • Working Hours: 300 days/month × 20 hours/day = 600 hours/month
  • Racking System: Two fixtures per rack
  • Racking Operation: Manual
  • Equipment Usage Rate: 0.9
  • Power Supply: AC 3-phase 380V 50Hz
  • Control Power: AC220V 50Hz
  • Water Supply: 2kg/cm²*G
  • Hot Steam: 6kg/cm²*G
  • Compressed Air: 6kg/cm²*G
Process Tank Configuration
  • Degreasing (Free sulfuric acid 180±30 g/l) - 1 Tank
  • Alkaline Etching (Free alkali 40-60g/l, Al³⁺ 30-120g/l) - 2 Tanks
  • Neutralization (Free sulfuric acid 180±20g/l) - 1 Tank
  • Anodizing (Free sulfuric acid 140-180g/l, Al³⁺≤20g/l) - 3 Tanks
  • Colouring (Stannous sulfate 3-8g/l, Free sulfuric acid 15-25g/l, PH 0.8-1.2) - 1 Tank
  • Medium Temperature Sealing (PH 5-6.5, Nickel ion 0.8-1.3g/l, Fluorion 0.3-0.7 g/l) - 1 Tank
Treatment Process Details
Degreasing
Capacity
6 racks per tank × 1 tank = 6 racks
Treatment Time
2-5 minutes
Alkaline Etching
Capacity
6 racks per tank × 2 tanks = 12 racks
Treatment Time
3-15 minutes
Neutralization
Capacity
6 racks per tank × 1 tank = 6 racks
Treatment Time
1-5 minutes
Anodizing
Capacity
2 racks per tank × 3 tanks = 6 racks
Current Density
130A/m²
Process Time
30 minutes
Total Time
40 minutes
Average Anodizing Layer
10.81µm
Colouring
Process
Mix Salts
Capacity
2 racks per tank × 1 tank = 2 racks
Current Density
70A
Process Time
2-8 minutes
Sealing
Method
Medium or Normal Temperature Sealing
Capacity
6 racks per tank × 1 tank
Process Time
10-15 minutes
Design Parameters & Settings
Anodizing Treatment Area
Annual Capacity: 308,340 m²
Monthly Output: 532 tons (≥500tons design capacity)
Power Consumption
Anodizing Tank: 100m²/tank × 130A/m² ÷ 0.9 = 14,444A per tank
Power Rectifier: 15,000A × 3 units
Coloring Tank: 100m²/tank × 70A/m² ÷ 0.9 = 7,777A per tank
Color Rectifier: 8,000A × 1 unit
Process Flow Chart
Process abbreviations: De = Degreasing, Rs = Rinsing, HW Rs = Hot Water Rinsing, AE = Alkaline Etching, Ne = Neutralization, An = Anodizing, Cl = Coloring, Sl = Sealing, MU = Material Unloading, Pc = Packing
Horizontal Manual Anodizing Production Line Process Flow Chart